Tarmac depth surveys

Tarmac depth surveys: the thickness laid, everywhere

One scan before the asphalt, one after. The difference is the thickness at every point across the road, mapped, measured and checked against your spec, with no cores and no guesswork.

Laser scanner beside a freshly laid asphalt binder course on a new estate road

How it works: we laser scan the sub-base (or the binder) before it's covered, then scan again once the next layer is laid. Both scans sit on the same site control, so subtracting one surface from the other gives the compacted thickness at every point. The report shows a thickness map, the minimum, average and maximum, and the area under or over the tolerance.

Method
Before and after scan, differenced
Coverage
100% of the surface
Destructive?
No coring
From
£895 per section

Why thickness matters, and why cores only tell half of it

Asphalt is bought by the tonne and specified by the millimetre. Lay it thin and the road fails early, the adoption engineer rejects it, or the defect turns up in the maintenance period. Lay it thick and the extra tonnage comes straight off the margin, often without anyone noticing until the final account.

Cores are the usual check, but a core is one 150 mm hole in hundreds of square metres. It confirms the thickness where it was drilled and nowhere else. A scan comparison gives you the thickness everywhere, including the edges, channels and around ironwork where shortfalls tend to hide.

What the report includes

  • A colour thickness map of each bituminous layer over the road layout.
  • Minimum, average and maximum thickness, and the percentage of the area within tolerance.
  • Areas under the specified thickness outlined, with their size in m².
  • Approximate volume and tonnage laid, useful for checking deliveries against the take-off.
  • Surface level of the finished layer against design, from the same scan.
  • Point clouds and the registration error for both scans.

The one rule: book the first scan in time

A depth survey needs a "before" surface. Once the binder is down, the sub-base is gone for good. Let us know when the road is programmed and we'll scan the sub-base as part of a normal road and sub-base scan, which also checks it against design before you surface it.

Point cloud of a surfaced estate road used to measure tarmac thickness

Typical tolerances

Councils publish their own. As an example, Lincolnshire County Council's estate road guide allows ±6 mm on binder and surface course thickness and +40/−0 mm on sub-base thickness. We report against whichever applies to your road.

Source: Lincolnshire County Council build tolerances

Who uses tarmac depth surveys

  1. Groundworks contractors

    Prove the thickness to the client and the adoption engineer, and catch a short layer before the surfacing crew leaves site.

  2. Housebuilders

    Independent evidence for section 38 sign-off, and a permanent record of what went into the road.

  3. Surfacing subcontractors

    Defend your work with full-coverage data when the cores come back borderline.

  4. Commercial teams

    Check the tonnage laid against the tonnage invoiced.

Got your own before and after surveys? If your engineer or a drone survey captured the layer underneath before it was covered, we can work out the thickness laid from that data and the finished surface, whoever surveyed them. See reporting from your survey data.

Other scanning services

See the tarmac depth survey cost guide for prices.

Tarmac depth surveys near you

Questions we get asked

How do you measure tarmac thickness without coring?

We scan the layer underneath before the tarmac goes down and scan the finished surface afterwards. Both scans are tied to the same site control, so the vertical difference between them at any point is the thickness laid there. It is non-destructive and covers the whole area, not just the core locations.

Can you do a tarmac depth survey on tarmac that's already been laid?

Only if the layer below was scanned or accurately levelled first. Without a 'before' surface there's nothing to measure the thickness from, and coring is the only option. That's why we recommend booking the sub-base scan as soon as the road is programmed.

Does a laser scan tarmac depth survey replace cores for adoption?

That's the adopting authority's call. Many accept full-coverage scan data alongside a reduced number of cores, and it shows them exactly where to core. We provide the data in a form their engineer can check.

How accurate is a laser scan tarmac thickness measurement?

Each scan is registered to the same control and we state the registration error on the report. In practice the thickness measurement is good to a few millimetres, which is well inside a ±6 mm binder or surface course tolerance. Where the margin is tight, we say so.

Is a tarmac depth survey worth it on a small job?

On a single driveway or a short cul-de-sac, a few cores or dips may be enough. Scanning pays off on estate roads, car parks and anywhere a shortfall would be expensive to take up and relay.

What thickness tolerance applies to tarmac on an adoptable estate road?

The adopting authority's specification sets it, and it varies between councils. As a published example, Lincolnshire County Council allows ±6 mm on binder and surface course thickness and +40/-0 mm on sub-base thickness. Your section 38 agreement or road specification gives the figure for your site. Tell us what applies and the thickness report shows how much of the road falls inside it, and where it doesn't.

Can a tarmac depth survey measure the binder and surface course separately?

Yes, as long as each layer is scanned before the next one covers it. Scanning the sub-base, then the binder, then the surface course gives a separate thickness map for each bituminous layer. Adding the surface course to a binder survey on the same road shares the set-up and travel, so it costs less than surveying it on its own.

Can a tarmac depth survey check the tonnage laid against the tonnage invoiced?

Yes, approximately. The thickness map gives the compacted volume laid, which we convert to tonnes at the density you give us. It is an estimate from the scan rather than a weighbridge figure, but it is usually close enough to show whether deliveries match the take-off, or whether a layer was laid thick and the extra tonnage has gone unnoticed until the final account.

Can a tarmac depth survey use our engineer's levels instead of a sub-base scan?

It can, but the result is only as good as those levels. If the sub-base was accurately levelled on a grid before it was covered, we can build the 'before' surface from that data, tied to the same control. The thickness between grid points is then interpolated rather than measured. A scan of the sub-base gives a far denser, more reliable starting surface.

How does a laser scan tarmac survey compare with ground-penetrating radar?

They answer different situations. Ground-penetrating radar estimates layer thickness on roads that are already surfaced by reading reflections along survey lines, and is normally calibrated against cores. A before-and-after scan measures the thickness laid directly across the whole surface, but only works if the layer underneath was scanned first. On new estate roads, the scan method is simpler; on existing roads, radar or coring is the realistic option.

Can you produce a tarmac depth report from our own surveys?

Yes, if the layer underneath was surveyed before it was covered. Send the 'before' and 'after' data, scans, drone surveys or levels, tied to the same control, and we map the thickness laid against your specification. Denser data gives a more reliable map; with grid levels the thickness between points is interpolated.

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